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Rooftop solar on trapezoidal metal roofs

Fixing aluminium PV rails and clamps to steel roof sheet so the fixings outlast a 25-year panel warranty.

  • Solar energysector
  • Australia & Southeast Asiaregion
  • 4screw types
  • Samplesfor site tests

The challenge

PV systems mix aluminium rails, coated steel sheet and steel purlins under constant UV, thermal cycling and wind uplift. Carbon steel screws rust at the washer within a few years, and solid stainless screws cannot drill the purlin.

Our fastening solution

  • Bi-metal SS304 + SS420 self-drilling screws with stainless-backed EPDM washers for rail feet into purlins up to 3 mm.
  • Ceramic coating on the screw body as a barrier against galvanic contact with aluminium.
  • Stainless hanger bolts for timber-framed roofs, supplied as kits with flange nuts and adapter plates.
  • Lot-by-lot test reports for hardness, case depth and 1,000 h salt spray, filed with the installer.

Specification summary

Main fixingBi-metal hex washer head, 5.5 × 32 mm, #3 point
WasherSS304 + EPDM, 16 mm
CoatingCeramic, 1,000 h
PackingKits per array, palletised by site
Rooftop solar on trapezoidal metal roofs
Products used

Screws in this specification

Bi-Metal Solar Mounting Screw
Bi-Metal Screws

Bi-Metal Solar Mounting Screw

SS304 + SS420 self-drilling screws for PV mounting rails and clamps, ceramic coated 1,000 h.

DINSS304
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